Metal Mold

A good piece of design requires support of precision tooling die to bring the design to reality. At Zhendong, we have a dedicated team of experienced tooling designers and mould makers that can handle tooling from 30 Ton to 300 Ton or more. Prior to the design stage, it is instrumental to understand the tooling requirements from our customers. With the careful selection of design and materials combined with the right tooling, we seek to provide the most competitive pricing in the market.

Prior to tooling die fabrication, our emphasis is to conduct Design For Manufacturing (DFM) study and mould flow simulation to ensure our tooling is error-free during mass-production.

We have a full range of precision machinery, as such most of the tooling die manufacturing process are done in-house to ensure consistency in quality control and schedule control.

Metal punching tooling design & fabrication

In general speaking, the sheet metal part can be made by one stamping production such as punching, bending, cutting, forming process. More often that part is made by a series of stamping process. Stamping mold could approximately separate into single stage mold, multi-single stage mold, and progressive mold.

Single stage

Based on the features of product, the stage could apply the action such as Bending, Embossing, Blanking, Coining, Drawing or deep drawing, Stretching, Necking, Curling and Hemming in one punch process.

progressive mold

Based on the quality stability, the purpose of the stage is to combine more than one action in one punch process.

Progressive stamping is an integrated method that can include punching, coining, bending and several other ways of metal process, combined with an automatic feeding system.

The feeding system pushes a strip of metal through all of the stations of a progressive stamping mold. Each of the station performs one or more operations until a finished part is made.

The advantage of progressive mold is to increase the efficiency and stability, and the best thing is to lower down the cost. However, the cost for a progressive mold is higher than single stage mold depending on how complicated the item is.

Aluminum extrusion tooling design & fabrication

We provide total manufacturing solution of aluminum extrusion products. From aluminum extrusion to surface finish, to machining, cutting and assembly. We also supply related parts or fitting.aluminum profile, aluminum heatsink, aluminum enclosure,aluminum tube.ect

Die casting tooling design & fabrication
Jigs and fixture